Project Overview
LaserBlade partnered with Minnis & Samson Pty Ltd, a Brisbane-based furniture design and manufacturing company, to deliver precision sheet metal laser cutting services for their architectural furniture range. The project showcased Laser Blade’s capability to handle complex, multi-material manufacturing with exacting tolerances and premium finish requirements.
LaserBlade partnered with Minnis & Samson Pty Ltd, a Brisbane-based furniture design and manufacturing company, to deliver precision sheet metal laser cutting services for their architectural furniture range. The project showcased Laser Blade’s capability to handle complex, multi-material manufacturing with exacting tolerances and premium finish requirements.
Client: Minnis & Samson Pty LtdIndustry: Architecture & Furniture Manufacturing
Location: Brisbane, Queensland
Services Provided: Laser Cutting, Metal Polishing & Finishing
Materials: Stainless Steel, Aluminium (1mm–12mm thickness)
The Challenge
Minnis & Samson required precision-cut and finished metal components for their architectural furniture line. The project presented several demanding requirements that tested Laser Blade’s technical capabilities and quality control processes:
Ultra-Tight Tolerances
While LaserBlade’s 12kW fiber laser systems typically operate with a standard tolerance of ±0.2mm, Minnis & Samson’s architectural designs demanded tighter precision to ensure perfect alignment and assembly. This required careful calibration, optimal nesting strategies, and rigorous quality control throughout the cutting process.
Premium Surface Finish Requirements
For stainless steel and aluminium components, Minnis & Samson required minimal surface scratching and blemishes. These materials would be prominently visible in the finished furniture pieces, making aesthetic quality as critical as dimensional accuracy. This necessitated specialized material handling procedures and careful consideration throughout the production workflow.
Multi-Material Complexity
The project involved cutting various thicknesses ranging from 1mm to 12mm across different materials, each requiring specific laser parameters. Managing this material diversity while maintaining consistent quality standards demanded comprehensive process expertise.
LaserBlade's Solution
Laser Blade’s Yatala facility deployed a comprehensive approach combining advanced technology, specialized handling procedures, and quality-focused workflows to meet Minnis & Samson’s exacting requirements.
Advanced Fiber Laser Technology
Utilizing Bystronic fiber laser cutting systems at LaserBlade’s strategically located Yatala facility, the team processed all components with precision. The facility’s position between Brisbane and the Gold Coast enabled efficient coordination with Minnis & Samson, supporting rapid communication and flexible scheduling.
The fiber laser technology delivered clean, burr-free cuts on both stainless steel and aluminium materials. For stainless steel components, nitrogen assist gas was employed to minimize edge discoloration and oxidation, ensuring a premium finish ready for polishing. Aluminium parts benefited from the fiber laser’s precise beam control, which reduced heat-affected zones and prevented material distortion even on thinner gauges.
Optimized Process Control for Tight Tolerances
To achieve tolerances tighter than the standard ±0.2mm specification, LaserBlade’s technical team implemented enhanced quality control measures:
- Careful material preparation and flatness verification before cutting
- Optimized nesting strategies to minimize thermal stress accumulation
- Regular calibration and validation of cutting parameters
- Strategic cut path sequencing to maintain dimensional stability
- Comprehensive dimensional inspection before dispatch
Specialized Material Handling Protocol
Recognizing the critical importance of surface quality for architectural applications, LaserBlade implemented specialized handling procedures for the stainless steel and aluminium components. A dedicated two-person team was assigned to handle these premium materials, utilizing protective gloves and padded handling equipment to prevent scratching during loading, cutting, and unloading operations.
Cut parts were carefully transferred to protected staging areas using soft-lined containers and separators to prevent contact damage. This heightened care throughout the production process ensured components arrived at Minnis & Samson ready for final finishing and assembly without requiring additional surface preparation or remediation.
Results & Outcomes
LaserBlade successfully delivered all components to Minnis & Samson’s specifications, achieving the dimensional accuracy and surface quality their architectural furniture applications required. The project demonstrated several key outcomes:
- On-Time Delivery: All components delivered according to agreed schedules, supporting Minnis & Samson’s production timeline
- Enhanced Precision: Achieved tighter tolerances than standard specifications, ensuring perfect fit and assembly of architectural components
- Premium Surface Quality: Minimized surface scratching and damage through specialized handling protocols, reducing post-delivery preparation requirements
- Installation-Ready Components: Parts arrived ready for assembly with minimal additional processing, accelerating Minnis & Samson’s manufacturing workflow
- Repeat Business Partnership: The successful delivery led to an ongoing relationship, with Minnis & Samson continuing to submit purchase orders directly to LaserBlade for subsequent projects
Building a Trusted Partnership
Why This Partnership Works
The Minnis & Samson project exemplifies LaserBlade’s commitment to building long-term partnerships based on quality, reliability, and technical expertise. Rather than operating on a quote-by-quote basis, the successful execution of this initial project established sufficient confidence that Minnis & Samson now submits purchase orders directly for their laser cutting needs.
This streamlined ordering process reflects the trust developed through consistent delivery of high-quality components and responsive service. LaserBlade’s willingness to adapt processes to meet demanding specifications—from implementing specialized handling protocols to achieving tighter-than-standard tolerances—demonstrated the flexibility and capability that architectural manufacturers require from their metal fabrication partners.
Why LaserBlade for Architectural & Furniture Applications
This case study demonstrates LaserBlade’s comprehensive capabilities for architectural and furniture manufacturing applications requiring precision metal fabrication:
- Advanced Fiber Laser Technology: Bystronic systems deliver exceptional precision across stainless steel and aluminium materials from 1mm to 30mm thickness
- Quality-Focused Processes: Ability to achieve tighter tolerances and implement specialized handling protocols for premium applications
- Strategic Brisbane/Gold Coast Location: Yatala facility positioning enables rapid delivery and responsive service throughout Southeast Queensland
- Technical Expertise: Decades of experience in metal fabrication with expert guidance on file preparation, material selection, and manufacturing best practices
- ISO Certified Quality: ISO 9001, ISO 14001, and ISO 45001 certifications ensure consistent quality standards, environmental responsibility, and workplace safety